1997-2004 Porsche Boxster / Boxster S 986 Exhaust – Headers, Catback or Complete Kit
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Choose the exhaust configuration that matches your 1997–2004 Porsche Boxster or Boxster S 986: Headers Only, Catback Only, or the complete Headers + Catback Kit. These options are designed for listed M96 2.5L, 2.7L, and 3.2L flat-six applications, with configuration-specific components and specifications depending on the selected Shape.
All listed configurations use stainless steel exhaust components designed around the Boxster 986 platform. Select the required Shape before ordering and verify your exact model year, engine, O2 sensor arrangement, exhaust connections, and package contents against the selected option.
Product Overview
This product page brings together the main exhaust options for listed Porsche Boxster and Boxster S 986 applications. The Headers Only option replaces the header section, the Catback Only option covers the rear exhaust section, and the Headers + Catback option combines both into one exhaust package.
Because specifications and package contents differ by Shape, review the selected product option and images before purchase rather than assuming every listed feature applies to all three configurations.
Vehicle Fitment
- Make: Porsche
- Model: Boxster / Boxster S
- Chassis: 986
- Year Range: 1997–2004 as listed
- Engine Family: M96 Flat-6
- Engine Sizes: 2.5L / 2.7L / 3.2L as listed by model year
- Exclusion: Does not fit 2001 Porsche Boxster S Convertible 2-Door 3.2L
Headers Only
Header Features:
- T304 stainless steel construction as listed
- 6-1 header layout
- Equal-length 42 mm (1-5/8") primary tubes
- F1-style merge collectors as listed
- Dual O2 sensor provisions with blanking plugs as listed
- CNC-machined flanges
- TIG / MIG welded construction as listed
- Polished stainless steel finish
The header configuration is intended for buyers replacing or upgrading the header section only. Verify your vehicle's O2 sensor arrangement, flange connections, surrounding clearance, and downstream exhaust configuration before installation.
Catback Only
Catback Features:
- Mandrel-bent T304 stainless steel construction as listed
- Straight-through exhaust design
- 1.9" inlet as listed
- 0 O2 sensor ports in the catback section as listed
- Dual 3" (76 mm) rolled exhaust tips
- Fully welded construction as listed
- CNC-machined connection flanges
- Polished stainless steel finish
The catback configuration is intended for buyers replacing or upgrading the rear exhaust section only. Verify the existing exhaust connection, inlet alignment, mounting points, and surrounding clearance before installation.
Headers + Catback Complete Kit
The complete kit combines the listed header assemblies with the matching catback exhaust components for buyers looking to replace both sections together. Header and catback specifications remain the same as described in their respective sections above.
Confirm that the Headers + Catback Shape is selected before ordering if you require both exhaust sections.
Fitment
Use the table below as the current fitment reference for this product page. Engine availability differs by model year, so verify the exact year and engine rather than relying only on the overall 1997–2004 range.
| VEHICLE | YEAR | ENGINE | NOTES |
|---|---|---|---|
| Porsche Boxster 986 | 1997–1998 | 2.5L M96 Flat-6 | Verify selected Shape and exhaust connections |
| Porsche Boxster 986 | 1999–2004 | 2.7L M96 Flat-6 | Verify selected Shape and exhaust connections |
| Porsche Boxster S 986 | 2000–2004 | 3.2L M96 Flat-6 | Excludes 2001 Boxster S Convertible 2-Door 3.2L |
Package Includes
- Headers Only: Header assemblies and related components as shown for the selected Shape.
- Catback Only: Catback exhaust assembly and related components as shown for the selected Shape.
- Headers + Catback: Header assemblies plus the matching catback exhaust components as shown for the selected Shape.
- Gaskets, fasteners, clamps, and other installation hardware are included only where shown or listed for the selected configuration.
Package contents vary by selected Shape. Always confirm the selected option and product images before beginning installation.
Installation Notes
- Professional installation is highly recommended.
- Confirm the selected Shape before beginning installation.
- For header configurations, verify flange alignment, gasket seating, O2 sensor locations, and downstream exhaust connections.
- For catback configurations, verify inlet alignment, mounting points, exhaust tip position, and connection to the existing exhaust system.
- Check surrounding chassis, suspension, wiring, heat-sensitive components, and exhaust clearance before final tightening.
- Modified or previously repaired exhaust systems may require additional fitment checks or adjustment.
- Inspect all exhaust connections for leaks after installation.
- Recheck accessible fasteners after initial heat cycles where appropriate.
Before You Buy
- Confirm the selected Shape: Headers Only, Catback Only, or Headers + Catback.
- Verify your exact Porsche Boxster / Boxster S 986 model year and M96 engine size.
- Does not fit 2001 Porsche Boxster S Convertible 2-Door 3.2L.
- If selecting Headers, verify the vehicle's O2 sensor arrangement and downstream exhaust connection.
- If selecting Catback, verify the existing exhaust inlet connection and mounting layout.
- Specifications and package contents differ by Shape and should be confirmed against the selected option and product images.
- Performance gains, sound changes, installation difficulty, and final exhaust characteristics may vary by vehicle condition and overall setup.
SHIPPING & DELIVERY
Fast Processing & Reliable Transit
- Processing: Orders are processed and shipped from the nearest available warehouse within 1 business day after payment.
- Delivery: Estimated delivery time is approximately 3–4 business days after shipment.
- Shipping - Free shipping on all orders within the contiguous 48 U.S. states.
RETURNS & EXCHANGES
30-Day Hassle-Free Policy
- Return Window: We offer a 30-day return policy from the date of delivery.
- Item Condition: Returned items should be unused, uninstalled, and in their original packaging when possible.
- Return Process: To initiate a return or exchange, please contact our customer service team first to receive authorization and instructions.
WARRANTY
2-Year Limited Replacement Warranty
- Duration: All products are backed by a 2-year limited warranty.
- Coverage: This warranty covers manufacturing defects and product failures under normal use, and provides a replacement for qualified cases (repairs are not performed).
CUSTOMER SUPPORT
We’re Here to Help – Contact Us First
- Priority Contact: For any order-related issues—including returns, warranty claims, or general inquiries—please contact us first before taking further action. We are committed to resolving your concern promptly.
- Feedback Notice: If you are unsatisfied, we kindly ask that you allow us an opportunity to address the issue before leaving neutral or negative feedback.
- Email Support: You can reach us at support@XKVracing.com.
Important Notice
Products on this site are intended for off-road, racing, or closed-course use where emissions laws apply. They are not represented as street legal, emissions-compliant, or legal for use on public roads unless explicitly stated.
Some products may remove, replace, relocate, disable, or alter emissions-related components, including but not limited to catalytic converters, EGR, DPF, SCR, DOC, O2 sensors, or related factory systems. Compatible tuning, calibration, or supporting modifications may be required to avoid engine codes or drivability issues.
Professional installation is recommended. Buyers are responsible for verifying product compatibility, local regulations, emissions requirements, and any required tuning or supporting modifications before purchase and installation.
Performance gains, sound changes, airflow improvements, temperature changes, fuel economy changes, fitment, and drivability results may vary. No specific performance gains are guaranteed.

